What is wear-resistant ceramic tube, what are its advantages ?

2024-12-13 03:42
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        Pipeline is a device for transporting medium. Usually, the cross section is circular, and the wear-resistant ceramic pipeline is to make it more wear-resistant and corrosion-resistant by some processing technology for the pipeline. Let us understand what is the wear-resistant ceramic pipeline and what are the advantages of the wear-resistant ceramic pipeline ?

What is ceramic pipes & tubes

        The wear resistant ceramic tube is a high-tech production process. The wear resistant ceramic is installed inside the pipeline by paste, welding or centrifugal casting to form a strong anti-wear layer. The wear resistant ceramic pipes can be divided into anti wear layer, transition layer and steel three-layer structure from inside to outside. The anti wear layer is mainly in contact with the material. The corundum ceramic fired at a high temperature above 2000 °C is used as the main anti-wear material, and it is not easy to react with air and acid-base medium, which can play a very good role in wear resistance and corrosion resistance. The transition layer usually uses a special wear resistant ceramic adhesive, which can make the wear-resistant ceramic and steel parts firmly bonded. As the main body of the external structure, the steel layer plays a good supporting role and is the main component under pressure.

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Advantages of wear-resistant ceramic pipes

  • The Mohs hardness of the anti-wear layer of the wear-resistant ceramic pipeline is as high as 9.0, which is close to the hardness of diamond. It is difficult for the materials transported in the general pipeline to reach such a high hardness, so it is difficult to wear the inner wall of the wear-resistant ceramic pipeline, thereby reducing the wear loss and prolonging the service life of the equipment ;
  • The anti-wear layer of the wear-resistant ceramic pipe adopts the corundum ceramic inner wall, which is very smooth, and also has the function of self-lubricating. It is not easy to accumulate materials, and the resistance encountered during material transportation is smaller, and the operation will be more smooth ;
  • The anti-wear layer of the wear-resistant ceramic pipeline is covered on the steel parts, which can isolate the materials well, prevent the direct contact between the materials and the steel parts, and protect the steel parts from material corrosion. The corundum ceramic used in the anti-wear layer is not easy to react with air, acid, alkali and salt, and has high corrosion resistance ;
  • The anti-wear layer of the wear-resistant ceramic pipeline is fired at a high temperature above 2000 °C, which can operate normally in a high temperature environment and also play a certain heat insulation role ;
  • The wear-resistant layer of the wear-resistant ceramic pipeline adopts the density of corundum ceramics, which is only half of that of the steel parts. The ceramics under the same specifications are half lighter than the steel parts, which is more portable and convenient for transportation and installation.
  • Ceramic Piping Engineering and Design Reference

            Wear-resistant ceramic pipes have irreplaceable advantages in engineering applications in many industrial fields. In the process of engineering design, the characteristics, flow rate, flow rate and other factors of conveying materials should be fully considered, and the selection, layout, connection and support pipelines should be reasonably selected to ensure that the wear-resistant ceramic pipeline can exert its best wear resistance and improve the reliability and economy of the whole industrial production system. With the continuous development of industrial technology, the performance of wear-resistant ceramic pipes will continue to improve, and its application range will be further expanded.

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