The main technology of WTP-CR wear-resistant ceramic rubber hose is to vulcanize high-quality wear resistant Alumina ceramics into the hose by advanced vulcanization process. Double-layer canvas makes the hose have good compressive performance. It is not only very wear-resistant, but also retains the soft characteristics of the rubber pipe. It is generally used to isolate mechanical vibration or connect non-fixed equipment, and can also replace expansion joints or telescopic joints.
It is widely used in thermal power plants, cement plants, ore dressing plants, anti-corrosion chemical industry, coal mine powder and slurry transportation systems, and is also used in port and river dredging and sand suction ships, concrete pump trucks, etc.
The wear resistance of WTP-CR wear-resistant ceramic pipe rubber hose is more than 10 times that of ordinary steel pipe and 20 times that of ordinary rubber pipe.
Ceramics and high-quality anti-corrosion rubber can resist corrosion under almost all harsh conditions ;
The lining ceramic is uniform, dense and smooth, which can reduce the pressure loss and prevent the formation of eddy current.
The impact force on the ceramic is instantly buffered and absorbed by the rubber, so the WTP-CR wear-resistant ceramic rubber hose can resist the impact of larger particles.
The weight is only 30% of that of steel pipes.
The design and precise arrangement of the cylindrical ceramic in the rubber make the pipe have good flexibility, and the large angle bending will not affect the ceramic.
It provides fixed flange, movable flange, thread, quick joint and other connection modes.
Ceramic rubber hose
Ceramic rubber hose
Ceramic rubber hose
Inner diameter(mm) | Bending radius(mm) | length(m) | Pressure resistance(MPa) | Operating temperature(℃) |
---|---|---|---|---|
25 | 500 | 10 | 1-2.5 | 100 |
32 | 640 | 10 | 1-2.5 | 100 |
38 | 760 | 10 | 1-2.5 | 100 |
42 | 840 | 10 | 1-2.5 | 100 |
52 | 1020 | 10 | 1-2.5 | 100 |
68 | 1360 | 10 | 1-2.5 | 100 |
76 | 1520 | 10 | 1-2.5 | 100 |
83 | 1630 | 10 | 1-2.5 | 100 |
95 | 1900 | 10 | 1-2.5 | 100 |
102 | 2040 | 10 | 1-2.5 | 100 |
152 | 3040 | 10 | 1-2.5 | 100 |
194 | 3880 | 10 | 1-2.5 | 100 |
245 | 4900 | 10 | 1-2.5 | 100 |
299 | 5980 | 10 | 1-2.5 | 100 |
Hydraulic conveying case | Pneumatic conveying case | |||
---|---|---|---|---|
Industry | Materials | Industry | Materials | |
Steel Plant | Slag | Steel Plant | Sintering materials, lime, coal powder, carbon | |
Thermal Power Plant | Slag | Thermal Power Plant | Pulverized coal, coke, furnace ash | |
Waste Incineration | Slag | Waste Incineration | Industrial or domestic waste | |
mine | Iron powder, mineral powder, coal powder, backfill tailings | Aluminum Plant | Sintered alumina, bauxite | |
Chemical Plant | Chemical Plant | Cement Plant | Limestone, clinker, cement | |
Coal Mine | Raw coal, coal slime | Breweries, malthouses | Hops, malt, rice | |
Phosphate Plant | Phosphate rock | Asbestos Factory | Sawdust, perlite, stone powder | |
Wastewater treatment plants | sludge | Smelter | Furnace ash, coal powder | |
Steel rolling mills, continuous casting plants | Sintered materials, mill scale | Silicone Plant | Quartz powder, coal |
item | Composite ceramic pipe | Wear-resistant ceramic pipe | Integral ceramic pipe | Ceramic rubber hose |
---|---|---|---|---|
code | WTP-C | WTP-P | WTP-M | WTP-CR |
structural features | Self-propagating centrifugal casting | Ceramics are installed in the pipeline by pasting, welding, swallowtail and so on. | The ceramic pipe is installed in the steel pipe after sintering. | Ceramics are embedded in rubber pipes by vulcanization process. |
Peculiarity | For straight pipe conveying, the cost performance is very high. | It is used for elbows and tees, and the cost performance is very high. | It is very good for conveying corrosive slurry. | It has good flexibility and wear resistance. |
Applicable medium | Powder / Slurry | Powder / Slurry | Powder / Slurry | Powder / Slurry |
Outer tube material | 20# | 20#/304 | 20#/304 | rubber |
material of inner pipe | Reaction sintering alumina | STC/ZTA/STA | STC/ZTA/STA | STC/ZTA/STA |
diameter | 630mm | not limited | 300mm | 300mm |
weight | milder | Very light | lightweight | ultralight |
Wear resistance ( compared to steel pipe ) | 5 times | 20 times | 20 times | 15 times |
corrosion resistance | good | good | Very good | good |
Heat resistance | 700℃ | 800℃ | 1000℃ | 100℃ |
Pressure resistance | 15MPa | 15MPa | 15MPa | 2.5MPa |