Combination of high wear resistance and high cushioning performance - ceramic rubber composite liners

With the continuous advancement of industrialization and the gradual improvement of technical level, the demand for wear-resistant materials in the industrial field is increasing. Ceramic-rubber composite liner, as a new type of wear resistant material with high performance, has been widely used in various industrial enterprises due to its excellent wear resistance and cushioning properties.

Ceramic rubber composite liner is a functional material composed of ceramic and rubber materials, and its preparation process mainly covers the following links:

Ⅰ. Ceramic preparation

needs to process ceramic raw materials into round or block green bodies at first, and then further molding and size processing are carried out according to actual application requirements. In terms of material selection, alumina ceramics are usually selected as the basic material.

Ⅱ.Rubber preparation

The rubber raw materials are mixed according to a specific formula, and processed by mixing, calendering and other processes to produce rubber sheets with certain specifications and properties, laying the foundation for the subsequent composite process with ceramic materials.

Ⅲ. The composite process adopts rubber vulcanization process to composite wear-resistant ceramics and rubber plates.

In this process, wear resistant ceramics are firmly embedded in the interior of special rubber to form ceramic rubber composite lining plates.

Ⅳ. Cutting and processing

According to the actual use requirements, the ceramic rubber composite liner is accurately cut, processed into the required size and shape, and its surface is correspondingly processed and finely processed to meet the application requirements under different working conditions.

Through the systematic and rigorous preparation process steps, the ceramic rubber composite lining plate with high quality and high performance can be produced.

Wear resistance is one of the core performance indicators of ceramic-rubber composite lining. Related research data show that ceramic-rubber composite liners exhibit better wear resistance than traditional casting alloys. The reason is that ceramic materials have high hardness and high wear resistance, which can effectively resist external wear and scratch; while rubber materials have good elasticity, which can effectively absorb impact and vibration forces, thereby reducing the impact and wear of external factors on ceramic materials and significantly improving the wear resistance of the overall material.

The impact resistance of ceramic rubber composite lining ceramic rubber composite lining not only has excellent wear resistance, but also excellent performance in impact resistance. This is mainly due to the excellent elasticity and toughness of special rubber, which can efficiently absorb external impact and vibration forces, provide reliable protection for ceramic materials, and avoid impact and wear, thus prolonging the service life of the lining. In all kinds of industrial equipment application scenarios susceptible to shock and vibration, the cushioning performance of ceramic-rubber composite liners can effectively protect equipment components, reduce the risk of equipment damage, and thus improve the operating efficiency and service life of equipment.

In conclusion, the preparation technology, wear resistance and cushioning properties of ceramic-rubber composite liner are comprehensively and deeply described in this paper. With the continuous innovation and improvement of technology, ceramic-rubber composite liners are expected to be applied and popularized in a wider range of industrial fields, providing strong support for technological progress and industrial development in related industries.